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Aquecimento com aquecimento por indução

Aquecimento com aquecimento por indução

Melhore seu processo sem o uso de chamas! O processo de união através da indução concentra o calor somente na peça. Você não precisa de uma tocha ou forno. Una seus materiais em um processo repetitivo, preciso e sem chamas.


Visão Geral:

A drilling bit is syaged for preheating prior to a carbide brazing process

Esta seção do Caderno de aplicativos inclui aplicações de aquecimento gerais que não se enquadram perfeitamente em outras categorias de processos. Existem muitas aplicações para aquecimento de precisão, onde apenas uma parte da peça deve ser aquecida; os artigos nesta seção cobrem tecnicas de aquecimento do nitinol, fibra de carbono, fio de cobre fino, entre outros materiais.

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heating stainless steel heating_84 Aquecimento barbatanas de aço inoxidável Induction is a targeted, precise heating method with instant on/off, saving users energy and it is a flameless heating method, so it provides employees with a cooler, lower-risk working environment... apps_able.php heating.php     db_heating.html  
heating copper heating_82 Aquecimento de um fio de cobre revestido em aplicação de descascamento The top 1” (25 mm) portion of the plastic coated wire was placed inside the helical coil and heating began. The top turn rapidly started to heat and the plastic melted after about 10 seconds of heating... apps_able.php heating.php     db_heating.html  
heating copper heating_81 Aquecimento de uma tampa de extremidade de cobre à temperatura adeqüada para fundir a cera To heat a copper end cap to temperature for a wax reflow application; the end product is a temperature stat and the client is looking to cut their heating time in half... apps_able.php heating.php     db_heating.html  
heating copper heating_80 Pré-aquecimento de barras de cobre To preheat two copper bars to temperature within 30 seconds; the client is looking to replace a competitor’s 5kW induction heating system that is delivering unsatisfactory results apps_able.php heating.php     db_heating.html  
heating copper heating_77 O pré-aquecimento de uma haste de cobre e conector para cura de epóxi Induction heated the part to temperature quickly in a far more efficient method than an oven, heating only the parts of the rod that required heating apps_able.php heating.php     db_heating.html  
heating titanium heating_76 Aquecimento de uma abraçadeira de titânio para criar o acabamento desejado Within 35 seconds the center band of the bracelet turned black. The client had been using a torch, but looked to induction due to speed, safety and repeatability... apps_able.php heating.php     db_heating.html  
heating titanium heating_75 O pré-aquecimento de um cilindro de titânio à temperatura antes de rolagem Induction uniformly heats the large billet and the client’s longer 15 foot billets quickly to 1800C. apps_able.php heating.php     db_heating.html  
heating nanoparticles heating_74 Aquecimento de uma solução de nanopartículas a 40 º C Heat a nanoparticle solution to get it to increase at least 40 ºC for medical research/laboratory testing apps_able.php heating.php     db_heating.html  
heating inconel heating_73 Alivio de tensão de barras planas de aço carbono para reduzir a dureza da roda Induction rapidly heats the carbon steel to temperature, enabling a rate of 30 feet per minute, not only saving production time, but saving energy costs. With a modest footprint, induction is easily implemented into production processes such as this one... apps_able.php heating.php     db_heating.html  
heating inconel heating_72 Aquecendo um tubo de Inconel para incineração Induction offers uniform heating, which flame does not offer, is more efficient than flame and can rapidly melt the materials apps_able.php heating.php     db_heating.html  
heating steel heating_71 Pré-aquecimento de uma lâmina de turbina para soldagem The end result is a preheating process that allows the part to move quickly to the welding step while meeting all quality requirements apps_able.php heating.php     db_heating.html  
heating steel heating_69 Pré-aquecimento de hastes de aço para uma aplicação de solda Induction does a superior job penetrating the pin when compared to a torch, which is critical to preheating for welding and enables fast heating which can boost production compared to torch heating apps_able.php heating.php     db_heating.html  
heating steel heating_70 Aquecimento de uma esfera de aço em um pino para uma aplicação de inserção While the project is new, the customer wanted the part to be heated to temperature within four seconds, and that was easily achieved and exceeded with the EASYHEAT power supply apps_able.php heating.php     db_heating.html  
heating steel heating_68 O pré-aquecimento de um eixo cardan automotivo para solda The steel axle was painted with temperature indicating paint and a thermocouple was attached to the part. apps_able.php heating.php     db_heating.html  
heating nickel heating_66 Aquecer um bloco de liga de níquel Haynes para testar a taxa de crescimento de fissura Testing was conducted to optimize the power delivered to the part. The coil was designed to minimize the voltage potential over the length of the part. apps_able.php heating.php     db_heating.html  
heating steel heating_65 Pré-aquecimento de uma chapa de aço para forjar The process achieved a production rate of 100 parts per hour, while a gas furnace produced 83 parts per hour; the process is repeatable and can be integrated into a production process apps_able.php heating.php     db_heating.html  
heating steel heating_62 Aquecimento de bites de ferramenta circular de aço a 400° C em 10 minutos Induction heating delivers heat directly into the part, saving energy and time, can be easily integrated with a press, presents a greatly reduced footprint compared with oven, batch, carts apps_able.php heating.php     db_heating.html  
heating steel heating_61 Têmpera de segmentos de tubos de aço (luvas) Disappointed with low quality levels in a previously outsourced process, the customer uses induction to bring the heat treatment and the control of the end-product quality in-house. apps_able.php heating.php     db_heating.html  
heating steel heating_60 Aquecimento de fios de aço para revenimento Induction heating delivers heat directly into the wire, saving energy and time, easy integration into production line, improving throughput, precise control of heat and even distribution of heat within the wire apps_able.php heating.php     db_heating.html  
heating aluminum heating_59 Pré-aquecimento de flanges de flanges [EN] Induction heating delivers higher quality end product vs. using an open flame convection furnace. Ovens are sensitive to ambient temperature and humidity variations and tend to produce uneven results apps_able.php heating.php     db_heating.html  
heating carbon heating_58 Aquecendo um tubo suscetível de carbono de 4" a 3000° C A tubular carbon susceptor is held within an atmospherecontrolled quartz chamber. Induction is used to heat the susceptor apps_able.php heating.php     db_heating.html  
heating aluminum heating_57 Pré-aquecendo rodas de alumínio antes de pintura à pulverização This spray painting application requires pre-heating the material. Additionally, there is a requirement that the material must not cool below a certain target temperature prior to the spray. apps_able.php heating.php     db_heating.html  
heating inconel heating_56 Aquecendo um tubo de Inconel para uma operação de estamparia A need to increase volume and quality of parts production led to the choice of an induction process over flame. Handling is minimized and continuity is assured with the precision delivery of heating only where required. apps_able.php heating.php     db_heating.html  
heating   heating_55 Aquecimento de nano-partículas de óxido de ferro ( Fe3O4 ) numa solução aquosa para pesquisa An eight turn helical coil is used to heat the vials. 0.0625 thick insulation is wrapped around the vial and the vial is placed in the coil. The optical temperature probe is inserted into the vial with the base of the probe located in the middle of the coil turns. apps_able.php heating.php     db_heating.html  
heating steel heating_54 Aquecimento de um jogo de pinos para fazer furos em um material emborrachado Induction heating provides precise and consistent application of heat, consistent and repeatable results, hands-free heating that involves no operator skill for manufacturing apps_able.php heating.php     db_heating.html  
heating molybdenum heating_53 Pré-aquecimento de um ânodo de molibdênio para o alívio de tensão A four turn helical pancake coil is used to heat the anode. The area on the anode to be preheated is the weld between the tube and flange. apps_able.php heating.php     db_heating.html  
heating steel heating_52 Aquecimento de uma corrente de aço para revenimento A twenty turn helical coil is used to heat the chain. The chain is fed through the coil at a rate of 1 meter per minute to reach the desired 1760 ºF (960 ºC) for the tempering process. apps_able.php heating.php     db_heating.html  
heating aluminum heating_51 Aquecimento para formação de ponteira no topo de um tanque de alumínio para oxigênio Through heating the top 2” (50.8mm) of aluminum oxygen tank to form a rounded end with a hole for oxygen valve apps_able.php heating.php     db_heating.html  
heating steel heating_50 Pré-aquecimento de estoque de barras de aço para forja a quente de um parafuso tipo “U” A fifteen turn helical coil with ceramic insert is used to preheat the 15” (381 mm) section of steel bar stock. apps_able.php heating.php     db_heating.html  
heating steel heating_49 Aquecimento de conjunto de abraçadeira de aço para soltar um pino de aço para a rotação Induction heating provides precise and accurate placement of heat without affecting surrounding areas, much faster process time, from hours to minutes, repeatable and consistent results and even distribution of heating apps_able.php heating.php     db_heating.html  
heating steel heating_48 Aquecimento de uma chapa de aço carbono com uma camada de estanho para fundí-la em fluxo A nine turn “Dog Bone” style coil is used for the flow-melting process. The tin coated carbon steel plate is placed in the coil for 1.34 seconds to uniformly reflow the tin coating. apps_able.php heating.php     db_heating.html  
heating steel heating_47 Aquecimento de uma chapa de aço carbono com uma camada de estanho para fundí-la em fluxo Induction heating provides controllable heat pattern, ease of on site location use, safe, no open flames and even distribution of heating apps_able.php heating.php     db_heating.html  
heating steel heating_46 Pré-aquecimento de ferramentas de aço para jardim com a finalidade de estamparia Induction heating provides hands-free heating that involves no operator skill for manufacturing, configurable heating profiles, faster process times and even distribution of heating apps_able.php heating.php     db_heating.html  
heating lead heating_45 Aquecimento terminal da bateria de chumbo para a sua remoção e reciclagem A single turn helical coil is used for this heating application. The lead terminal is placed inside the coil and is heated for 20 seconds. apps_able.php heating.php     db_heating.html  
heating steel heating_44 Aquecimento de um tubo de aço para o transporte de magnésio fundido Induction heating provides controllable and repeatable heat pattern that keeps material in liquid form, the technology is environmentally friendly, delivering even distribution of heating . The movable workhead can be located away from the power supply apps_able.php heating.php     db_heating.html  
heating copper heating_34 Aquecimento seis feixes de fios simultaneamente para tirar verniz Induction heating provides hands-free heating that involves no operator skill for manufacturing. A multi-position coil provides simultaneous heating for quicker production times. apps_able.php heating.php     db_heating.html  
heating iron oxide heating_42 Aquecimento de óxido de ferro magnético em água para aplicação de hipertermia Heating magnetic iron oxide (Fe2O3) in water for hyperthermia application to determine the curve of temperature vs. time during induction heating apps_able.php heating.php     db_heating.html  
heating graphite heating_41 Aquecimento de suscetor de grafite para refusão de vidro para tubos de raios-X A two turn helical coil is used for heating. Six graphite susceptors are placed in the nitrogen atmosphere with glass discs and a stainless steel holder. apps_able.php heating.php     db_heating.html  
heating steel heating_39 Aquecimento de um molde de aço para vulcanização de vedação borracha Induction heating provides repeatable and consistent heat, quicker process time, increased production and even distribution of heating apps_able.php heating.php     db_heating.html  
heating steel heating_38 Aquecimento de uma dispositivo de aço para vapor com finalidade de testes de calibração To heat a steel steam trap to 212ºF (100ºC) to release steam for calibration testing apps_able.php heating.php     db_heating.html  
heating steel heating_36 Aquecimento da área rosca de um fixador Induction heating is localized only to the threaded area, decreases production time with a flameless process and delivers even distribution of heating apps_able.php heating.php     db_heating.html  
heating steel heating_35 Aquecimento de matriz de fixador para criação de rosca Induction heating provides faster cycle times and extended tool life with preheat step, fands-free heating that involves no operator skill for manufacturing apps_able.php heating.php     db_heating.html  
heating nnitinol heating_32 Aquecimento seis feixes de fios simultaneamente para tirar verniz Induction heating provides hands-free heating that involves no operator skill for manufacturing, even distribution of heating along the wire. The wire is heat treated on the winding machine, eliminating a secondary process apps_able.php heating.php     db_heating.html  
heating tantalum heating_31 Pesquisa: efeitos de aquecimento em aço inoxidável e discos de Tântalo A three turn helical coil is used to heat the discs to 1400 ºF (760ºC). apps_able.php heating.php     db_heating.html  
heating   heating_30 Aquecimento de soluções em tubos de ensaio para pesquisa do câncer A four turn helical coil is used to heat the vial for 30 second intervals for five minutes with a temperature reading taken at each interval. apps_able.php heating.php     db_heating.html  
heating steel heating_29 O pré-aquecimento do eixo de perfuração de petróleo antes de soldar Induction pre-heating prevents shock to shaft which eliminates cracking in the welding phase. Hands-free heating that involves no operator skill for manufacturing. apps_able.php heating.php     db_heating.html  
heating copper powder heating_28 Sinterização de cobre em pó a um eixo de aço inoxidável A four-turn helical coil is used to heat the assembly for five minutes. This provides slow, even heat for good penetration through the shell into the powder. apps_able.php heating.php     db_heating.html  
heating steel heating_27 Colagem de uma junta à uma porca com aba A multi-turn pancake coil is used to preheat the nut. It is then transported to the next station where it is pressed onto a gasket for bonding apps_able.php heating.php     db_heating.html  
heating   heating_26 Aquecimento um motor antes de se adicionar uma peça moldada por injecção Induction heating enables quicker process times with increased production rates versus a gas-fired oven. Ovens require long heat-up and cool-down times apps_able.php heating.php     db_heating.html  
heating steel heating_24 Aquecimento a granel de peças de aço antes da aplicação de moldagem de borracha To preheat two irregularly shaped steel castings to be molded and bonded with synthetic rubber apps_able.php heating.php     db_heating.html  
heating copper heating_23 Aquecimento de um cabo trançado antes do corte To preheat two irregularly shaped steel castings to be molded and bonded with synthetic rubber apps_able.php heating.php     db_heating.html  
heating   heating_22 Selamento hermético de resistores encapsulados a vidro Induction heating provides precise, consistent heat to very small parts resulting in repeatable, quality seals. By heating with medium frequency, arcing (which occurs at high frequencies) is avoided. apps_able.php heating.php     db_heating.html  
heating steel heating_21 Revenimento a Indução para uma mola : Energy is applied directly to the springs only; surrounding air and fixturing are not heated. apps_able.php heating.php     db_heating.html  
heating aluminum heating_20 Aquecimento de suscetor de alumínio para expansão de pó Expand powder into solid form for use in crash helmets apps_able.php heating.php     db_heating.html  
heating steel heating_19 Aquecimento de alinhadores de aço (cabeçote de motor) Precise direct heat to disengage the aluminium quickly and cleanly. The aluminium casing is recycled and reused thereby reducing scrap and cutting costs. apps_able.php heating.php     db_heating.html  
heating steel heating_18 Aquecimento de chapas em esteiras de transporte de aço Heat steel plates on conveyor system in order to cook Welsh cakes. apps_able.php heating.php     db_heating.html  
heating steel heating_17 Aquecimento de cabos de alicate de aço para dobra Precisely heating the desired zone avoids overheating of part. This provides higher quality vs. heating with a torch. apps_able.php heating.php     db_heating.html  
heating steel heating_15 Aquecimento de moldes de alumínio para liberar produtos alimentícios assados Induction heating is safer than heating with a convection oven. Grease from the molds causes a fire hazard and waste gases in the oven. apps_able.php heating.php     db_heating.html  
heating steel heating_14 Aquecendo simultaneamente doze tubos de aço The coil is comprised of two (2) six-position helical coils connected together in parallel to reduce the voltage requirements on the power supply. apps_able.php heating.php     db_heating.html  
heating steel heating_13 Aquecimento de molas de assentos automotivos para revestimento em pó Even heating of the spring before dipping provides uniform flow and provides consistent thickness of the nylon coating apps_able.php heating.php     db_heating.html  
heating steel heating_12 Aquecimento de ponteiras de rebites de aço ( turbinas ) Heating steel rivets prior to head forming apps_able.php heating.php     db_heating.html  
heating steel heating_11 Pré- aquecimento para uma operação de laminagem a quente Induction heating provides a much more rapid process compared to cold-rolling; the desired profile is achieved after a few seconds, compared with a few minutes. apps_able.php heating.php     db_heating.html  
heating graphite heating_10 Oxidação de ânodos de grafite Heating carbon graphite anodes to destructively oxidize the parts to process embedded contaminants apps_able.php heating.php     db_heating.html  
heating   heating_9 Aquecimento da extremidade do conversor catalítico para ensaios de solda Heat the end of lorry catalytic converter exhaust system. The assembly must be held at target temperature for 200 hours, whilst the assembly is vibrated to test the weld strength apps_able.php heating.php     db_heating.html  
heating copper heating_8 Decapagem de Fios para remoção de verniz An eight turn helical coil is used to generate the desired heat pattern. The coil has a 0.62” ID. An individual wire is inserted and heated to burn off the varnish for 5 seconds. apps_able.php heating.php     db_heating.html  
heating steel heating_7 Aquecimento Wire- impregnado Mangueira para Tubo Formando To reach a temperature of around 300 F requires a minimal amount of power. apps_able.php heating.php     db_heating.html  
heating steel heating_6 Descascagem de fios (aquecimento do verniz) Removal of electrical varnish from copper strands of various diameters apps_able.php heating.php     db_heating.html  
heating steel heating_5 Definição faixa de calor de Nitinol The Ambrell system heats the fixture to the set point at the rates specified and the Nitinol wire is shaped as desired within 4 minutes, using less energy and time than traditional oven heating methods. apps_able.php heating.php     db_heating.html  
heating steel heating_4 Aquecimento fio de cobre para decapagem Removal of electrical varnish from copper strands of various diameters apps_able.php heating.php     db_heating.html  
heating steel heating_3 Sinterização de metais em pó para Sistemas de Posicionamento por Satélite A four turn helical coil is used for the sintering process. Power is applied for thirty minutes under a nitrogen flooding apps_able.php heating.php     db_heating.html  
heating steel heating_2 Aquecimento simultãneo de oito cilindros de aço para um processo de moldagem Heat eight steel rods simultaneously to 212°F (100°C) for a molding operation. apps_able.php heating.php     db_heating.html  
heating steel heating_1 Descarbonização de bicos de combustível de motores a jato Heat a jet engine fuel nozzle to 1400°F (760°C) in order to decarburize it. apps_able.php heating.php     db_heating.html  

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